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Lucas Epic Injection Pump Repair Manual

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Lucas Injection Pump Troubleshoot


  1. LUCAS INJECTION SYSTEM (EPIC) Components Lucas EPIC distributor-type injection pump ST.25S47 14 Roller 15 Transfer regulating 1 6 Timing belt pulley mounting 17 Driving Shaft Service Training I inlet 2 holding v 3 Regulating 4 Regulating Valve 6 Fuel timing Regt' Eating ve g 10 I Rotor 12 plunger 1 3 Pump Hall.
  2. Jul 26, 2017 The following LUCAS EPIC INJECTION PUMP REPAIR MANUAL PDF file is documented in our database as HHPNHGLAFS, with file size for about 338.65 and thus published at 12 Jun, 2015.
  3. Driveshaft oil seal for Lucas EPIC pumps £ 7.90 Add to basket; Lucas Delphi EPIC ESOS valve O ring large 9167-408L £ 2.40 Add to basket; Seal repair kit for Lucas Delphi EPIC Ford Transit fuel pumps £ 43.50 Add to basket; Seal repair kit for Lucas Delphi EPIC Renault fuel pumps. Genuine Delphi £ 45.55 Add to basket; Seal repair kit for.

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Decided to have the re-seal work done for me,(couldn't face refitting and still leaking). First couple of calls resulted in 'won't touch em mate'. So took it into P B Asher in Southampton, the guy there knew what it was and what leaks on em. Agreed to split and replace seals and o rings and then pressure test for £130 and I would supply the kit. And will turn around when I get the kit to them.
'I bought my seal kit from Electro Diesel in Exeter. They got the kit in next day!'
Lucas Epic Injection Pump Repair Manual

Repair
Kev, I got back to late to call Electro, how much was the kit?
MikeMy transit has a 2.5.turbo diesel 5 spd manual and is from 2000.

Lucas Epic Injection Pump Repair Manual 2017


I had some trouble with the lucas epic injector pump which was leaking fuel and have taken it out to have the seal replaced and thanks to the good people here who supplied with the best information needed It was a job I now have been able to master.
The pump went back in and started up with no problem ,and with a new timing belt.
However the guy that replaced the seal on the pump told me that my lucas epic injector pump really needs rebuilding and at a cost of $1800 isnt cheap for me thats 1120 converted into pounds.
He showed me the bearings have some play in them and basically it will only be a matter of time before that play in the bearings will ruin the new seal and then start leaking fuel all over again.
I havent got a lot of money to spend at the moment so it was just the seal that day and then refitted it back on to the engine.

Lucas Injection Pump Service Manual

Which started up fine but did/could not ref over 3000 rpm on the test drive.
This significant loss of engine power caused me to ring the guy that replaced the seal and I have been informed this is due to the metal dust from the worn out parts inside is now clogging up the pump which is taken back out again.
The pump has been held horizontal to upside down and the metal dust inside it must have moved and clogged the system up.
Ironically the pump looked pretty new when I bought the van almost one year ago.
How hard is it to strip down the pump to do a rebuild myself?
Lucas Epic Injection Pump Repair Manual

Are rebuild kits available?
Are there any other types of pump that can be fitted instead ,like a manual pump?
I will be in Europe in a couple of weeks time for a short stay with friends and familie,
Lucas

Kev, I got back to late to call Electro, how much was the kit?
MikeMy transit has a 2.5.turbo diesel 5 spd manual and is from 2000.

Lucas Epic Injection Pump Repair Manual 2017


I had some trouble with the lucas epic injector pump which was leaking fuel and have taken it out to have the seal replaced and thanks to the good people here who supplied with the best information needed It was a job I now have been able to master.
The pump went back in and started up with no problem ,and with a new timing belt.
However the guy that replaced the seal on the pump told me that my lucas epic injector pump really needs rebuilding and at a cost of $1800 isnt cheap for me thats 1120 converted into pounds.
He showed me the bearings have some play in them and basically it will only be a matter of time before that play in the bearings will ruin the new seal and then start leaking fuel all over again.
I havent got a lot of money to spend at the moment so it was just the seal that day and then refitted it back on to the engine.

Lucas Injection Pump Service Manual

Which started up fine but did/could not ref over 3000 rpm on the test drive.
This significant loss of engine power caused me to ring the guy that replaced the seal and I have been informed this is due to the metal dust from the worn out parts inside is now clogging up the pump which is taken back out again.
The pump has been held horizontal to upside down and the metal dust inside it must have moved and clogged the system up.
Ironically the pump looked pretty new when I bought the van almost one year ago.
How hard is it to strip down the pump to do a rebuild myself?
Are rebuild kits available?
Are there any other types of pump that can be fitted instead ,like a manual pump?
I will be in Europe in a couple of weeks time for a short stay with friends and familie,
I can definitely look around for another pump while I am there.
All good advice is welcome.



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